Furniture Repair New York
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site by Stefan Hepner

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Museum Doors & Sally Port Doors, Fort Hamilton, Brooklyn, NY

Location: Fort Hamilton, Building # 207 & # 230, Brooklyn, NY
General Contractor: Johnson Controls World Services, Inc.,
301 NYAC & Fort Hamilton, 2nd Fl., Brooklyn, NY
Completion Date: April 2001
Owner: U. S. Army Garrison

  Museum Doors - Design to match originals, and fabricate Pair New white oak through mortise-and-tenon and diagonally beaded board overlay arched double doors, 5' x 7' x 4", with 2,000 forged nails with 1' hemispherical heads, finished and distressed to match original doors. Fabricate iron hardware to mount doors to new 12' x 12' solid oak post set into masonry, consisting of arched & straight strap hinges 4"x 1"thick x 46", with 2 1/2" Diam. pin.

Lower Sally Port Doors - Restore original double doors, with wicket, adding missing white oak diagonally beaded and vertical boards, replacing framing elements including portions of stiles and rails, with double through mortise-and-tenon joinery, and forged nails similar to museum doors. Bottom 1'- 2' of ca. 1825 doors were rotted away. Original hardware and forged nails restored where possible, replaced where not, similar to Museum Doors. Door size 5'x 10' x 6" thick, weight approximately 2,000 lbs./door. leaf.

 

Lower Sally Port Doors restoration  
1812 ARMY FORT DOOR BEFORE RESTORATION 1812 ARMY FORT DOOR AFTER RESTORATION
 
Before
After
  FORT HAMILTON SALLY PORT DOOR BEFORE RESTORATION FORT HAMILTON SALLY PORT DOOR AFTER RESTORATION
 
Before
After

FORT WICKET DOOR BEFORE RESTORATION

1812 FORT DOOR RESTORATION DURING
     
  1812 FORT DOOR RESTORATION DURING 1812 FORT DOOR RESTORATION & REFINISHING DURING
     
  FORT DOOR RESTORATION FORGED WROUGHT IRON HARDWARE FORT HAMILTON DOOR AFTER REPAIR, DURING  REFINISHING
     
    1812 FORT HAMILTON SALLY PORT DOOR DURING REFINISHING
     
 
FORT WICKET DOOR AFTER RESTORATION
FORT HAMILTON SALLY PORT DOOR RESTORED
    Restored doors installed

 

Fabrication of the new Museum doors to match original  

FORT HAMILTON DOOR ORIGINAL

CUSTOM FORT HAMILTON DOOR REPLICATION
  Original doors
New fabricated doors
  CUSTOM FORT HAMILTON DOOR FABRICATION CUSTOM FORT HAMILTON DOOR FABRICATION WITH WROUGHT IRON NAILS
     
  CUSTOM FORT DOOR REFINISHING CUSTOM FORT DOOR REFINISHING WITH DISTRESS
     
  CUSTOM WROUGHT IRON HARDWARE FORT CUSTOM FORT DOOR WITH WROUGHT IRON HARDWARE
   
After